Modelling of torsion beam rear suspension by using multibody method

The multibody systems analysis has become one of the main simulation techniques to calculate the elasto-kinematics characteristics of a car suspension under wheel loads or to realize complex full vehicle models in order to predict the handling performances or the NVH quality. The modelling of torsion beam rear suspensions—widely adopted in cars belonging to B or C class— presents some problems arising from the structural behaviour of this component. A linear method based on component mode synthesis was used to represent the flexible torsion beam within the multibody model. This kind of approach was compared with a non-linear FE analysis. The elastokinematics analysis of the suspension was performed by using SIMPACK multibody code. The main suspension parameters (toe angle, camber angle, wheelbase and track variation) were calculated by changing wheel travel and loads. Static analyses, involving great displacements, were performed and a different number of modes were considered in the modal condensation of the torsion beam. The results of multibody simulations were compared with those obtained from a non-linear FE model. Different stiffness values of the bushings that connect the torsion beam to the vehicle chassis were taken into account.