Design of alkali activated foamy binders from Sicilian volcanic precursors

In the present study, porous inorganic polymers were synthetized by alkaline activation of volcanic ash and ‘ghiara’ paleosoil using Al swarf and Al commercial powder as pore inducing agent. The Alkali Activated Foams (AAFs) were characterized in terms of mineralogy, macro- and microstructure, by synchrotron X-ray diffraction, electron microscopy, infrared spectroscopy, and X-ray computed microtomography. The obtained porous matrices show different microstructures; the size and extent of the pores vary according to the type, size and amount of the foaming agent and to the viscosity of the pastes. Addition of Al swarf to the volcanic ash based slurry generates expansion of the paste, whereas ghiara based one do not expand due to a lower viscosity of the slurry. Moreover, results indicate that the Al addition procedure during the synthesis affects the pore characteristics: Al powder added directly to the volcanic ash-based slurry triggers an incipient pore nucleation, whereas AAFs prepared adding Al powder to the solid mix do not develop an extended pore network. Results of this research show that porosity can be efficiently tailored in volcanic based AAFs by regulating the amount and type of Al.